♦ The structural design of this diesel generator welding machine prioritizes modular components sourced from top-tier diesel generator suppliers, allowing interchangeability among diesel engines and alternators from global brands such as Kubota and Leroy-Somer. Its compact frame integrates well with various trailer configurations, providing mobility and ease of transport to remote sites. The system architecture supports scalable fuel capacity options and customizable controller interfaces, enabling tailored deployment per user requirements. This flexible design helps users optimize machine integration within existing industrial equipment fleets or standalone applications without compromising reliability and efficiency.
Product Description | Light Tower Technical Parameters | ||||
| Model | AT-12HKP3600 | 4TN4000 | 4TN1200 | |
| Dimensions | Length(mm) | 4800 | 4360mm | 4360mm |
| Width(mm) | 2830 | 1430mm | 1430mm | |
| Height(mm) | 2900 | 1450mm | 1450mm | |
| Full extending height(m) | 10 | 9m | 9m | |
| Generator set power(1500/1800rpm-kW) | 6.5/7.5 | 6.57.5 | 3/3.5 | |
| Gross weight(kg) | 2116 | 960kg | 910kg | |
| Engine | Model | D1105-BG(Kubota) | D1105(KUBOTA) | Z482(KUBOTA) |
| Speed(rpm) | 1500/1800 | 1500/1800 | 1500/1800 | |
| Number of cylinders | 3 | 3 | 3 | |
| Engine characters | 4 cycles,Water-cooled diesel | 4 cycles,Water-cooled diesel | 4 cycles,Water-cooled diesel | |
| Combustion System | E-TVCS | E-TVS | E-TVS | |
| Engine aspiration | Naturally aspirated | Naturally aspirated | Naturally aspirated | |
| Emission level | Regular | Regular | Regular | |
| Alternator | Model | Meccalte LT3N-130/4 | Mecc alte LT3N-130/4 | Mec alte LT3N-754 |
| Frequency(Hz) | 50/60 | 50/60 | 50/60 | |
| Rated Voltage(V) | 220/110(50Hz),240/120(60Hz)AC | 220/110(50Hz),240/120(60Hz)AC | 220/110(50Hz),240/120(60Hz)AC | |
| Alternator insulation | Class H | Class H | Class H | |
| Altermator protection grade | IP23 | IP23 | IP23 | |
 Mast&Lights |
Type of Lights | LED | Reqular metal halide | Reqular metal halide |
| Light's fixture | Rectangle | Oval | Oval | |
| Luminous flux(LM) | 33000LM/light | 110000 LMight | 110000 LMight | |
| Number &power of lights | 12×300W | 4×1000W | 4×1000W | |
| Number of mast sections | 3 | 3 | 3 | |
| Mast ifting | Hydraulic | Manually | Manually | |
| Mast extension | Hydraulic | Manually | Manually | |
| Mast rotation | Hydraulic | 359°rotatingmanually (330°self-locking) | 359°rotatingmanually (330°self-locking) | |
| Light tilt | 12VDC Electric actuator | Manualy | Manualy | |
| Trailer Lights | Trailer suspension &axle with brakes | Leaf springs &tandem axle with electromagnetic drum brakes | Leaf springs &single axle without brake | Leaf springs &single axle without brake |
| Tow bar | Retractable guide wheel | Retractable &adjustable supporting wheel tow bar | 359°rotating manually (330°self-locking) | |
| Stabilizing legs &number | 4pcs drawable bar with manual jacks | 4pcs extendable bar with manually retractable jacks | 4pcs extendable bar with manually retractable jacks | |
| Wheel's rim size &tires | 16"rim with regular tires | 14”rim with regular tires | 14”rim with regular tires | |
| Tow adapter | 2"ball adapter | 2"ball adapter | 2"ball adapter | |
| Tail lights | Tail lights kit | Reflector | Reflector | |
| Max.towing speed | 100km/h | 80km/h | 80km/h | |
| Additional Features | Electric standard | Australia elecnc standard.Australia &Mining contiguration | Rotational moulding plastic | Rotational moulding plastic |
| Fuel tank type | Double wall | Regular | Regular | |
| Fuel tank capacity | 228L | 170L | 170L | |
| Operating hours with full fuel | 93/78 hours | 70/58 hours | 132/118 hours | |
| Wires &electric components | IP65 | IP65 | IP65 | |
| Generator starting type or controller | LT920 PLC(SMARTGEN) | Key starting | HGM1780(SMARTGEN) | |
| Runing indicator of generator | Rotating LED light | Regular | Regular | |
| Power outlet sockets | 2 set | |||
| Maintenance tool | Option | |||
| Max.against wind when fully extended | 22m/s | 20m/s | ||
| Acoustic pressure | 70dB(A)at7m away | 72dB(A)at 7m away | ||
| Standard colour | Optional regular canopy's colour,galvanized masts,tow bar &stabilizing legs | |||
| Max.#of units loading in 40'high container | 3 | 12 | 12 | |
Optimized Power Solution for Field Welding Professionals
The 30KW 500A diesel welding machine targets industrial operators requiring high-capacity and reliable welding in locations devoid of grid access. Supplied by experienced diesel generator suppliers, it ensures consistent 500A welding current driven by a 30KW diesel engine. This power output supports diverse welding techniques in construction, fabrication, and maintenance tasks where electrical infrastructure is lacking or unstable. Its portability and diesel-based system enable seamless deployment in remote project sites, empowering engineering teams and service providers with dependable arc welding machinery. The solution addresses rigorous operational demands in heavy equipment repair and infrastructure welding.
Robust Technical Specifications and Integration Capability
This diesel generator welding machine employs a high-efficiency diesel engine compatible with renowned brands such as Perkins and Cummins, ensuring fuel-efficient, sustained power output. The 30KW rating combined with a 500A current capacity guarantees stable welding arcs essential for precision work. Equipped with advanced controllers from Deep Sea-DSE and ComAp, and alternators from distributors like Stamford, it supports remote operation via mobile app and computer software for streamlined monitoring. The system features quick startup and is designed to endure harsh environmental conditions, with custom options for fuel tank sizes and trailer mounts to fit on-site operational workflows.
Versatile Industrial Applications Across Sectors
This 30KW 500A diesel welding machine excels in environments including construction sites, offshore platforms, and agricultural maintenance where portable, reliable welding power is critical. Its diesel-fueled independence facilitates emergency repair work and continuous operation in facilities lacking stable electricity. Deployed by engineering contractors, pipeline maintenance teams, and heavy equipment fabricators, it integrates seamlessly within mobile workshops and field service units. The machine’s endurance and consistent performance enhance operational continuity across multiple sectors requiring welding solutions resistant to location and supply constraints.
Exceptional Reliability and Enhanced Workflow Efficiency
Performance-wise, the 30KW 500A diesel welding machine delivers consistent, high-quality welding arcs with minimal fuel consumption, reducing operational costs for industrial users. Its quick startup feature minimizes downtime, while the diesel-powered architecture ensures continuous function without dependency on external power grids, aligning with field operation demands. The inclusion of remote control capabilities via mobile app and software improves monitoring, troubleshooting, and maintenance scheduling, significantly enhancing user convenience and operational uptime. This combination of durability and smart control optimizes return on investment for businesses engaged in heavy-duty welding activities.
Use Scenarios
Construction and Infrastructure Welding in Off-Grid Environments
In large-scale construction and infrastructure projects, particularly those at sites without reliable electrical supply, the 30KW 500A diesel welding machine serves as an indispensable tool. It provides steady welding current necessary for structural steel fabrication, pipeline assembly, and equipment repair. Its diesel engine-driven operation ensures functionality independent of variable grid conditions, complying with on-site safety and environmental standards. Integrated into mobile service units, the machine supports continuous workflow by enabling on-demand welding power, facilitating operational adherence to project timelines and reducing reliance on external electricity sources.
Emergency Repairs and Maintenance in Remote Industrial Settings
For emergency welding repairs in remote industrial plants or offshore facilities where electrical grids are unavailable or unreliable, this diesel generator welding machine is critical. It offers swift deployment capabilities, providing robust 500A welding capacity for repairing heavy machinery or pipeline segments. The machine’s compatibility with long-duration fuel tanks and remote operation features makes it well-suited for sustained emergency use while minimizing personnel exposure to hazardous environments. By delivering a controlled and reliable welding arc under adverse conditions, it integrates into maintenance protocols that demand rapid, effective corrective action to avoid costly downtime.
1.What types of engines are compatible with the 30KW 500A Diesel Welding Machine?
Our diesel welding machine supports engines from reputable brands such as Perkins, Deutz, Cummins, ISUZU, Kubota, and Volvo. This compatibility ensures flexibility for different performance needs and widely available maintenance support.
2.Can I customize the welding machine to fit my specific site requirements?
Yes, we offer customization options including color based on RAL charts and various trailer designs. This allows you to tailor the diesel generator welding machine to better suit your operational environment and logistical needs.
3.How do you ensure the welding machine maintains reliable performance in harsh conditions?
We use durable components and strict quality control aligned with ISO, CE, and EPA standards. Our design emphasizes robustness and simplicity, ensuring the 30KW 500A Diesel Welding Machine delivers stable welding output even in demanding industrial applications.
4.What support do you provide for installation and remote operation?
We provide software support that enables remote operation through mobile apps (4G+WIFI) and desktop interfaces. Our technical team assists with setup guidance, helping you efficiently integrate the diesel welding machine into your workflows.
